High-quality metrology for quality control in the measuring room, production, incoming goods and development.
Gear Metering Pumps & Meter Mix Dispense Machines with highest accuracy for processing liquids and pastes.
High-precision rotary stroke bearings for backlash-free linear and rotational movements for use in machine and device construction.
Innovative handheld measuring equipment from Mahr: Calipers, micrometers and dial indicators from analog to digital models with integrated wireless transmission. Mahr's comparative measuring instruments and reference standards are indispensable for your precise production metrology.
From analog to digital, the entire spectrum of calipers. Easy handling, wireless, and highly accurate. Perfect for efficient use in manufacturing.
A safe, easy to read digital display, the modern design and the usual Mahr accuracy characterize our digital calipers. The range includes measuring instruments for all applications. Various interfaces for data transmission and protection rating up to IP 67 leave no demands unfulfilled.
Glare-free reading, hardened steel, raised guideways to protect the scale and provide the highest accuracy. Features of a quality caliper from Mahr with the classic vernier caliper.
Large, high-contrast dial and shock-protected measuring tool for lasting precision. A tried and tested mechanical design for fast and safe reading.
Maximum precision in a variety of designs. Micrometers from Mahr are available in conventional mechanical and digital and wireless versions.
A clear digital display, modern design and the usual Mahr accuracy characterize our digital outside micrometers. The range includes measuring instruments for all applications. Various interfaces for data transmission and a high protection rating up to IP 65 leave no demands unfulfilled.
Anti-glare reading, thermal insulation plates and a precision-ground spindle for maximum accuracy. Features of a quality micrometer from Mahr.
Particularly suitable for reliable and fast testing of series parts (shafts, bolts, shanks). The dimensional accuracy is recognized and read at a glance on the dial comparator.
Suitable for measuring large diameters and testing distances up to 2,500 mm
Available with scale or digital display or as a quick-measuring instrument with pistol-type grip. The Mahr 3-point inner measuring devices always provide reliable measuring results due to automatic self-centering.
Anti-glare reading and a precision-ground spindle for maximum accuracy. Features of a quality micrometer from Mahr.
From analog to digital, the entire spectrum of dial gages, dial comparators and dial test indicators. Easy handling, wireless (optionally), and highly accurate. Perfect for efficient use in manufacturing.
A clear digital display, robust construction and high Mahr accuracy characterize our digital dial gages. The range includes measuring instruments for all applications. Various interfaces for data transfer and a high protection rating up to IP 54 leave no demands unfulfilled.
High sensitivity and accuracy due to: Solid mounting of the measuring tool axes, precision-geared wheels and pinions, high-precision mounted measuring pin.
High sensitivity and accuracy due to: Solid mounting of the measuring tool axes, precision-geared wheels and pinions, high-precision mounted measuring pin
Compared to analog dial indicators, Millimess dial comparators have even more precise components, providing better measuring accuracy and a much improved hysteresis error. These advantages are particularly evident in runout tests, straightness and flatness measurements and comparative measurements.
The high-precision inductive Millimess dial comparators are capable of digital increments of up to 0.2 μm. User-friendly operating functions such as tolerance monitoring, minimum or maximum recording for dynamic measurements, a combined numerical and scale display and simple data transfer make it an indispensable precision measuring instrument.
The sensitive computer-optimised measuring tool ensures maximum reliability and precision. For rough workshop use, the display is superbly protected against scratching or breakage by a hardened mineral glass pane, and a seal also provides reliable protection against penetrating liquids.
An easy-to-read digital display, the robust design and high Mahr accuracy characterize our digital dial test indicators.
Mahr 3D measuring probes for NC machines, machining centers and eroding machines shorten setup and downtimes. Perfect for accurately contacting reference edges on workpieces and fixtures.
Whether Integrated Wireless, external wireless modules, USB, Opto RS232, or Digimatic: Regardless of which interface standard you use, MarConnect will always provide the best connection.
Many Mahr precision gages have a data output with MarConnect interface. Regardless of which interface standard you use, (USB, Opto RS232 or Digimatic), MarConnect will always provide the best connection.
Mahr’s Wireless range guarantees you precise measuring results with full mobility. The modern and easy way to measure – without the restrictions of wired technology.
MarStand measuring tripods, measuring tables and radial run-out gages offer high stability, the basis for precise measuring results. They offer the necessary support for your dial indicators, dial comparators, dial test indicator measuring devices and measuring probes.
Measuring tripods provide the basis for precise measuring results due to their stable design. They offer the necessary support for your dial indicators, dial comparators, dial test indicator measuring devices and measuring probes.
MarStand post and support assemblies are used for individual solutions and offer high stability, the basis for precise measuring results. They offer the necessary support for dial indicators, dial comparators, dial test indicator measuring devices and measuring probes.
Measuring tables combine a precise and level measuring table, a stable measuring column and strong arm parts. MarStand measuring tables provide the basis for precise measuring results due to their extra stable design.
Radial run-out gages are the simplest method of detecting positional and form errors on shafts in a close-to-production environment. Due to the variety of models, the robust MarStand radial run-out gages form the basis for a wide range of workpiece requirements and precise measuring results.
Test plates made of hard granite are the perfect surface for your height measurement instruments due to the plates’ high strength and dimensional stability.
Using indicating gages as comparative gages make the perfect tool for precision measurements in manufacturing. Setting the gage to a reference standard reduces the deviation margin and minimizes the influence of temperature fluctuations on the measurement result.
Indicating snap gages are the perfect measuring tools for precision measurements of cylindrical parts such as shafts, bolts and shanks, especially for safe and fast tests on series parts. The dimensional accuracy is identified and read at a glance on the dial comparator.
Inner measuring devices are the perfect tools for precisely measuring the diameter, roundness and conicity of holes.
Our thickness gages offer a robust and simple range for particularly fast measurement of a variety of films, sheets, and plates.
If common measuring instruments such as calipers or inner micrometer screws cannot be used due to the workpiece geometry, caliper gages are the perfect solution!
Our depth gages offer a robust and simple range for particularly fast depth measurements. The 8mm mounting shaft allows the use of dial indicators, dial comparators and probes according to the measuring task.
Universal measuring instruments are the perfect partners for precision measurements in production, because the comparison measurement to a reference standard minimizes the influence of temperature fluctuations on the measurement result.
No matter whether gear, thread, taper or recess: Multimar universal measuring instruments are an ideal solution for almost all internal and external measurements for which standard measuring instruments are not suitable. A choice of basic units and an extensive range of accessories are available.
Accurately adjust your inside and outside measuring instruments. When using the 844 S setting instruments, you are perfectly equipped for every measuring task - even for larger dimensions.
No matter whether centering shoulders, narrow collars or recesses: The Multimar 36B universal measuring instruments are an ideal solution for almost all inner and outer measurements. A choice of basic units and an extensive range of accessories are available.
Trust in Mahr setting standards and gages - because they are the basis for precise measuring results.
Trust in Mahr’s setting standards - because they are the basis for precise measuring results.
Mahr gage blocks ensure that you have high-quality reference and working standards at your disposal. Choose from four tolerance classes and two materials to suit the requirements of your workshop, production or quality assurance.
Mahr pin gages are available in three tolerance classes and various designs. Choose the device to suit the requirements of your workshop, production or quality assurance.
The requirements for electrical length measuring instruments are just as varied as their applications. Excellent reliability, precision and simple operation are called for.
The requirements for electrical length measuring instruments are just as varied as their applications. Excellent reliability, precision and simple operation are called for. Millimar compact and column measuring instruments meet these requirements.
Millimar length measuring instruments are compact, robust, and easy to use. They are versatile evaluation and indicating instruments for measuring tasks of manageable complexity in the production area and in the measuring room.
The diverse combination options of modules and software provide the opportunity to design a working environment and tools more individually than ever before.
Smart and universally applicable software for complex measurement tasks in the manufacturing sector
Millimar transducers are the most important components of a measuring chain. Their characteristics determine the quality of the entire measurement. Depending on the application, various technologies are available for this purpose. For example, Millimar inductive measuring probes: These products are rugged, versatile and attractively priced.
No matter whether thickness measurement, radial runout or concentricity: With the inductive probes you can record measured values and deviations independent of shape, support or radial runout deviations. Their great advantage is the large linearity range and the relative insensitivity to interference. The probes are mainly used for comparative measurements in production, but the specific tasks of the sensor can vary.
Pneumatic length measuring instruments are characterized by their high accuracy and long-term stability. Non-contact measurement with measuring nozzles does not damage the workpieces. Even workpieces that are uncleaned, oiled, lubricated or coated in lapp
Millimar length measuring instruments are compact, robust, and easy to use. They are versatile display and evaluation devices for measuring tasks of manageable complexity in the production area.
Measurement results are displayed on 101 three-color LEDs and can easily be read from a distance. If the programmable warning and tolerance limits are exceeded, the segments change colors from green to yellow or red.
The Millimar pneumatic measuring devices quickly and accurately record dimensional deviations. It has proven itself for many years in the industrial production and measuring room.
For measurement and evaluation on the go.
Non-contact measuring, using pneumatic measuring rings, no damage to the workpieces.
Adapt the measuring station to your measuring task with the accessories for air measuring technology.
Trust in Mahr’s setting standards - because they are the basis for precise measuring results
Setting of pneumatic measuring instruments (nozzle ring gages) Meticulously hardened, aged, ground and lapped.
Setting of pneumatic measuring instruments (nozzle plug gages) Meticulously hardened, aged, ground and lapped.
Want to aim high with your measurements? Digimar is the one for you!
For scribing and marking workpieces in the workshop. Easy measurement of heights and distances.
Touch operation, ergonomic handling and a wide range of evaluation options: This is what the Digimar 816 CLT height measuring device stands for.
Touch operation, ergonomic handling and a wide range of evaluation options: This is what the Digimar 817 CLT height measuring device stands for.
Precision length metrology stands for high-precision dimensional metrology – for both absolute and relative measurements.
Universal, easy-to-use length measuring and setting devices for the shop floor
Universal, easy-to-use length measuring and setting devices for the shop floor
Due to the wide product range from the simple gage block test stand, fully automatic dial gauge test stand, and the ULM devices to the ultra-precise and partially automated CiM universal measuring machine, Mahr always offers a practical solution for production, measuring rooms and calibration laboratories. In other words: Maximum precision combined with extremely efficient measuring processes.
Whether classic ULM or motorized PLM and CiM instruments. Mahr universal length measuring machines enable user-friendly, fast and reliable measurement with minimal uncertainty.
Semi-automatic and fully automatic testing of dial indicators, dial test indicator measuring devices, dial comparators and probes - efficient and precise.
Semi-automatic and fully automatic testing of dial indicators, dial test indicator measuring devices, dial comparators and probes - efficient and precise.
Manual testing of dial gages, dial test indicators and comparators - easy and precise
Trust in Mahr gage block comparators - because they are the basis for the precise testing of your standards
Microscopes are used in almost all industries for the quick inspection of distances, radii, and angles. In the laboratory or close to production.
For the quick evaluation of geometric elements
Surface metrology for industry and research
Structured functional surfaces with strict tolerances require high-precision measuring systems that record the topography of a workpiece or object over a short area in a minimum of time.
Contour measurement technology is used to determine rough shape deviations.
Precisely measure contours with optical measuring instruments
Contour and roughness measurement combined: The professional allrounder
Contour and roughness measurement combined: The professional allrounder
2D/3D Contour measurement as well as roughness measurement acc. to ISO 25178 / ISO 4287
3D surface metrology for industry and research
Measure everywhere with mobile measuring devices!
Measuring stations for the measurement of high-precision lenses
When standard solutions are no longer enough: Individual customized solutions
Structured functional surfaces with strict tolerances require high-precision measuring systems that record the topography of a workpiece or object over a short area in a minimum of time.
Versatile and powerful in measuring rooms and laboratories
Contour and roughness measurement combined: The professional allrounder
Tactile measuring stations for contour & roughness measurements
2D/3D contour and roughness measurement acc. to ISO 25178 / ISO 4287
3D surface metrology for industry and research
Measure everywhere with mobile measuring devices!
Mobile 3D surface metrology for
use on-site
Mobile measuring instruments let you measure exactly where you need the results.
Measuring stations for the measurement of ultra-high sensitivity lenses
When standard solutions are no longer enough: Individual customized solutions
Metrology
Experience outstanding features combined with extreme flexibility in workpiece size and increase your productivity in the production environment.
Flexible measurement of workpieces that can be clamped between centers
High resolution and very fast matrix camera for measuring a large number of features on rotationally symmetrical workpieces.
Fast optical matrix camera in combination with high-precision touch probes for measuring a large number of features on rotationally symmetrical workpieces.
Flexible clamping options and high-precision alignment using a fully automatic centering and tilting table
High resolution and very fast optical matrix camera for measuring a wide range of rotationally symmetrical workpieces. Addition of a fully automatic centering and tilting table for extremely fast, mechanical alignment and flexible clamping options.
Fast optical matrix camera in combination with high-precision touch probes for measuring a large number of features on rotationally symmetrical workpieces. Addition of a fully automatic centering and tilting table for extremely fast, mechanical alignment, flexible clamping options and, for example, internal measurements.
Systems for measuring form and position tolerances, such as roundness, flatness, straightness and coaxiality. From manual to fully automated.
The device measure features such as roundness, straightness and concentricity simply, cost-effectively, and yet with high precision. Our manual form measuring instruments are suitable for both the measuring room and for measurements close to production.
With our automatic form measuring systems, you reduce your process costs, but without driving up inspection costs - through stable, innovative devices with the highest level of automation, flexibility and accuracy.
Metrology
Experience outstanding features combined with extreme flexibility in workpiece size and increase your productivity in the production environment.
Flexible measurement of workpieces that can be clamped between centers
Flexible clamping options and high-precision alignment using a fully automatic centering and tilting table
Optical and tactile shaft measurement systems for use in harsh manufacturing environments. Complete measurement of all common rotationally symmetrical workpieces.
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Universal, fully automatic and robust optical shaft measuring devices for use in harsh production environments.
Optical-tactile shaft measurement devices for use in harsh manufacturing environments. Complete measurements of all common rotationally symmetrical workpieces.
Metrology
Experience outstanding features combined with extreme flexibility in workpiece size and increase your productivity in the production environment.
Flexible measurement of workpieces that can be clamped between centers
Flexible clamping options and high-precision alignment using a fully automatic centering and tilting table
From highly specialized gear analyses to fully integrated series measurement - Mahr is your reliable partner at every level of modern gear and gearbox manufacturing.
Measure your product at the point of origin - including rapid feedback to the manufacturing process in order to avoid waste.
Wide range of technologies and products for fast and contactless recording of surfaces and geometries.
For the quick evaluation of geometric elements
Determination of roughness, contour and many other surface parameters.
Surface metrology for industry and research
Minimal roughness accurate to the nanometer
Optical analysis of surface topographies and geometries
Refurbished systems in proven Mahr quality
Touch operation, ergonomic handling and a wide range of evaluation options: This is what the Digimar 816 CLT height measuring device stands for.
Top test rig for the technologies of the future
Fuel cells are considered to be one of the most important efficiency technologies of the future: In the cells, hydrogen reacts with oxygen to produce water, electricity and heat. The cells almost always operate without pollutants, as the only waste product is water vapor. That is why this technology has the potential to change our mobility and many other industries for the long term.
The key components of any fuel cell are bipolar plates, which are layered into so-called stacks. Their core task: to physically and electrically connect the anode of one cell with the cathode of the neighboring cell. To make this possible, flow profiles are milled into the plates on both sides, through which hydrogen flows on one side and air is supplied on the other. Bipolar plates can be made of graphite, graphite-polymer compound, metal, or ceramic.
An eye on the micrometer
The Austrian company YOUR-TOOL specializes in precisely these high-precision components as well as other future technologies. At the Freundorf / Lower Austria site, high-precision embossing tools for the production of bipolar plates have been manufactured for the international market since 2019. "We mill the finest surfaces < Ra 0.12 on the tools, which have a contour accuracy of < 7 thousandths of a millimeter," explains Andreas Zöttl, CEO of the company and a trained toolmaker. The tolerances of the high-precision embossing tools are < 5 μm for flatness and parallelism. "Our smallest tool diameter measures just 0.1 mm," says the CEO. "So we pretty much know what 1 µm is and can render it precisely."
In 2006, the company had started manufacturing foil stamping dies with CFRP stamping frames and has since specialized in high-precision tools that only a few suppliers worldwide sell; tolerances are less than 3 µm. In addition to bipolar plates, the company manufactures punching tools for battery technology as well as micro components made of steel, ceramic carbide and bright and polished milled parts and more. In addition, YOUR-TOOL is also active for the optical industry.
Three high-end measuring devices from Mahr in use
Since the micrometer matters in production at Freundorf, YOUR-TOOL requires high-precision metrology. No less than three high-end measuring devices – the MarSurf PS 10, the MarSurf XCR 20 and the MarSurf CM mobile – come from Mahr.
The tactile and mobile MarSurf PS 10 is used directly on the milling machine at YOUR-TOOL. Here, it supports quality assurance specialist Aaron Karger in precisely checking the surface quality < Ra 0.2 of the milled parts. "Due to its small size, the PS 10 is ideal for location-independent measurements – vertically, horizontally and even overhead if necessary – the display can be digitally rotated," explains Nevzat Maksuti, sales engineer at Mahr Austria. Thanks to its removable feed unit, the mobile tool can be used flexibly in production and manufacturing. The device is equipped with a very intuitive operation that makes it as easy to handle as a smartphone or tablet. The automatic cutoff selection always ensures the correct measurement results. "On request, ready-to-use PDF protocols can be created directly in the measuring device, as well as data backup as TXT, X3P, CSV and PDF files. Another advantage is that customer-specific comments can be entered for the PDF log directly on the MarSurf PS 10," continues Maksuti. You can see an application example in the video.
Roughness and contour evaluation with just one measurement
With the MarSurf XCR 20, however, quality manager Karger checks the straightness of the punching tools or compares the contour accuracy with the CAD data in the laboratory. In this way, he can reliably track down any deviations. The combination measuring station from Mahr enables both roughness and contour measurements to be carried out at the same location. "We benefit greatly here from the measurement and evaluation software, which we use to control and position the feed unit and the measuring stand. The various interactive controls support the evaluations and automatic processes," says Zöttl. Measuring the upper and lower contours is possible with the so-called "double-tip probe," whereby these contours can additionally be evaluated in relation to each other. "Comparing nominal and actual profiles is child's play, and we can even select different tolerances within a profile by designation," explains Karger. "Import and export of dxf files for target/actual comparison is also supported."
Mobile 3D surface measurement
To check the surface quality of the milled tool in the nanometer range, YOUR-TOOL also has a MarSurf CM mobile in the measuring room. The optical measuring system is based on robust confocal technology. The typical measurement time for a single field of 800 x 800 µm is five to ten seconds. The measurements are fast, contactless and independent of the material. With its motorized axes, the MarSurf CM mobile offers the possibility of stitching larger measuring fields at a consistently high resolution. With an objective nosepiece, a color camera and a variety of software solutions, the measuring system easily meets the requirements of measuring tasks on bipolar plates. "With the CM mobile, DIN EN ISO-compliant roughness measurements, analyses of 3D structures and the measurement of geometries can be carried out. The evaluation of structuring and volume parameters is performed automatically," explains sales engineer Maksuti. The measurement results are transferred to a freely definable measurement protocol.
Investing in the right environment
"These measuring devices are excellent and ideally suited for our measuring tasks," emphasizes CEO Andreas Zöttl, "but they also need the right environment, otherwise we cannot measure in fine dimensions. That was the reason why we invested in a completely new production facility about three years ago, which is fully insulated and air-conditioned. This allows us to guarantee a temperature tolerance of + 0.2°C in our measuring room, ensuring maximum precision in manufacturing and quality assurance." The huge demand proves the Austrian entrepreneur right to focus on the highest manufacturing quality: The tools for the production of the bipolar plates Made in Austria are ordered from all over the world.
Do you have any questions, suggestions or are you also interested in MarSurf metrology? Then please feel free to contact us at info@mahr.com.
